Description
✨ Key Design and Performance Features
The high performance of Packless exchangers is attributed to their patented design:
- Coaxial “Tube-in-Tube” Design: The exchangers use a concentric design where the refrigerant vapor flows through the inner tube and the liquid refrigerant flows in the annulus (the space between the inner and outer tubes).4
- Convoluted Inner Tube: The inner tube is manufactured in a patented process that makes it convoluted (corrugated/helical).5 This is the key feature that:
- Significantly increases the heat transfer surface area in a compact size.
- Imparts turbulence to both the liquid and vapor refrigerant flows, enhancing the thermal performance (heat transfer coefficient).
- Counterflow Arrangement: The heat exchangers are designed for a counterflow direction (the two fluids flow in opposite directions), which provides the greatest mean temperature difference and yields optimum heat transfer.
- Connections: Each unit is furnished with 1{ID} sweat connections on both the vapor and liquid sides for easy installation.
- Liquid Subcooling: The hot liquid refrigerant is subcooled before it enters the $\text{TXV}$ (Thermostatic Expansion Valve), which prevents flash gas in the liquid line and improves the $\text{TXV}$‘s performance.
- Vapor Superheating: Any residual liquid in the suction line is evaporated, and the vapor refrigerant is superheated before entering the compressor.
- Compressor Protection: Eliminating liquid refrigerant from the suction line prevents liquid slugging, which can severely damage the compressor.
- Efficiency Boost: The subcooling and superheating processes together provide a small increase to system refrigerating capacity (though selection should avoid oversizing which could lead to excessively high return gas temperature).
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